In December 2008, ZYS won the second prize for Mechanical industry science and technology progress award and had three national invention patents and appearance
patents.
Features of surface profile measuring instrument:
1. Independent property rights: core technology for sensors, guide rails, measurement and control circuits, and analysis software.
2. Wide range:
X direction movement range 200mm, resolution 0.5 μm;
Z direction movement range >400mm, with full positioning.
3. High precision: roughness 2%+4μm; Contour radius 0.02%-0.1%;
Straightness of guide rail: 0.3μm/50mm
Roughness tip: 60°cone with a radius of 2 μm;
4. Full parameters: all the microstructure parameters specified in GB3505; various contour size parameters required in the bearing industry.
5. Automatic selection: Steel ball, groove, double groove, roller and other shapes can be automatically selected after inputting nominal size and rated length, which can
improve measurement efficiency and consistencyof multi-piece measurement.
Item | Description | Item | Description |
X-direction movement |
| Z-direction movement |
|
Guide rail type | High precision slide guide | Guide rail type | High precision slide guide |
Movement length | XM200 type: 200mm XM100 type:100mm | Movement length | XM200 type: 400mm XM100 type: 200mm |
Linear accuracy | 0.5μm/100mm | Measurement mode | Encoder for XM200 type |
Measurement mode | Grating counting |
| |
Contour shape measurement |
| Components |
|
Sensor type | High precision differential inductance type | Three-dimensional adjusting table | XOY, XOZ, Y directional adjustment; Cross V groove on the top of worktable |
Measuring range | ±0.5mm, ±4mm | ||
Resolution | 0.017μm, 0.13μm | Rotary table | XOZ oscillation angle ±35° |
Relative error | 0.005FS | High precision chuck (optional) | Cylindrical rod end spherical measurement or roughness measurement |
Radius measurement error | 0.02-0.1% | ||
Roughness measurement |
| Y-direction movement platform (optional) | For three-dimensional profile measurement |
Measuring range | Ra0.01-10μm | Guide rail type | Rolling guide/Linear motor |
Resolution | 1/65536 | Movement length | 100mm |
Roughness measurement error | 2%±nm | Linear accuracy | 2μm/100mm |
Measurable parameters | The special parameters for bearings stipulated in GB3505, such as profile, waviness and roughness, curvature radius, groove central distance, lock height, convexity, logarithmic curve, ball base surface, groove position, etc. | ||
Hardware configuration | LCD, printer, roughness sample, standard ball | ||
Software platform function | According to the situation of the workpiece under test, it can automatically select, automatically correct, and automatically analyze. It can manually or automatically do cycling measurement, automatically touch the workpiece, protect the sensor, manually or automatically convert the range, directly display the obtained shape and various parameters, and then print out. ZYS can increase or decrease the analysis and processing software according to the user's requirements. | ||
Outer dimension | 1150*810*1570mm | ||
